Replicating rex

Replicating rex

By Dr. Graham Young, past Curator of Palaeontology & Geology

 

The Manitoba Museum is home to many unusual and unique specimens. Among the most remarkable is the world’s largest complete trilobite, the holotype specimen of the species Isotelus rex. Over the years we have occasionally received requests from other museums for replicas of this striking fossil.

More than a decade ago, before the specimen ever went on exhibit, we had a mould prepared by an outside contractor who also made a number of resin replicas. These were on the shelf and ready to be painted if an order arrived. But eventually those replicas ran out, and when a new order came in from a museum in Japan last year, it was discovered that the original mould was too old and worn to be used again. A new mould was needed, which meant that we would have to remove the specimen from its exhibit in the Earth History Gallery.

A large oblong fossil specimen of a trilobite.

The holotype of Isotelus rex, MM I-2950

A display case containing  a large fossil trilobite specimen along with a fossilized trackway.

The I. rex type specimen, on exhibit with a trackway and other trilobite material.

So we pulled out the case, carefully slid out the fossil (this is tricky, because it weighs about as much as I do!), and wheeled it away to the artists’ studio to be worked on by Debbie Thompson and Betsy Thorsteinson. While the specimen was “on leave” from the exhibit, it was temporarily replaced by one of the existing replicas.

The following photos are Betsy’s documentation of the complex and fascinating replication process. Our artists are tremendously skilled, as indicated by the high quality of work in so many of our galleries, and by the attention to detail in the preparation of these perfect trilobite replicas.

A fossil specimen on a work table encased in latex and cheesecloth.

First, the fossil specimen was coated with layers of latex to precisely replicate its surface. This was strengthened with cheesecloth.

A fossil specimen on a work table encased in a white plaster jacket with two piece of wood bracing the top portion.

A plaster jacket was built up over the latex, and braced with wood.

The formed mould placed upside down on a work table as an individua; wearing a white lab coat, blue gloves, a respirator, and safety glasses uses a paint brush to apply a coat of mould separator on the interior.

Once this had dried, the mould was pulled from the fossil. Debbie painted a layer of mould separator onto the latex prior to casting.

An individual wearing a white jumpsuit, blue gloves, a respirator, and safety glasses leaning over holding a drill with a mixing bit into a basin of polyester resin.

Polyester resin had to be mixed very quickly, as it begins to set within minutes!

An individual wearing a white jumpsuit, blue gloves, a respirator, and safety glasses applies resin with a paint brush on the inside of the large mould.

The resin was applied to the mould.

Fibreglass layered along the interior base of the mould.

Fibreglass was layered in to strengthen the cast.

Lightweight foam filling the form of an upside-down mould. The open end of an air ventilator hangs above the mould.

As a solid resin cast would be extremely heavy, the interior was filled with lightweight foam.

A flat coat of resin on the top of the trimmed foam within the mould. The open nozzle of an air vent hangs above on the left side.

After the foam had been trimmed down, a resin coat was applied to the back of the replica.

Two individuals, both wearing black t-shirts and blue jeans, stand either side of a work table peeling a flexible latex layer off of a replica fossil trilobite specimen.

Bob Peacock and Marc Hébert peeled the latex from the replica.

An individual wearing a white smock paints a beige base coat on a large model trilobite specimen. Further back on the work table is the original trilobite specimen.

Debbie applied the first coats of paint to the replica. Note that the original specimen was nearby for reference.

An individual leans over a work table, painting a large model trilobite specimen. On their right side is the original trilobite specimen and they use their right hand to cup the portion they're replicating on the left.

Painting of the replica was almost finished. As Debbie says, “The detail work takes a lot out of you. I cup it like this to keep my spot while painting.”

An individual traces a large fossil trilobite replica onto brown paper placed beneath it.

Debbie traced the finished replica onto brown paper, so that a precisely fitted crate could be prepared.

The replica carefully encased in a packing crate.

The crated replica, ready to be shipped to Japan!